Hey there! As a supplier of 35kV transformers, I often get asked about how different components in these transformers work. One such crucial component is the Buchholz relay. In this blog, I'm gonna break down how the Buchholz relay functions in a 35kV oil - immersed transformer.
First off, let's talk about what a 35kV oil - immersed transformer is. It's a type of power transformer that uses oil as an insulating and cooling medium. The oil helps to transfer heat away from the transformer's windings and core, preventing overheating. And the 35kV refers to the voltage level at which the transformer operates. We offer a range of 35kV transformers, like the 35kV Double Winding Load Regulating Oil Immersed Power Transformer and the SZ11 - 35KV Oil - immersed Power Transformer.
Now, onto the Buchholz relay. It's a protective device installed in oil - immersed transformers. Its main job is to detect faults inside the transformer and send an alarm or trip the transformer to prevent further damage.
How It's Installed
The Buchholz relay is usually placed between the main tank of the transformer and the conservator tank. The conservator tank is there to accommodate the expansion and contraction of the oil as the temperature changes. A pipe connects the main tank and the conservator, and the Buchholz relay is installed right in this pipe.
The Basic Working Principle
The Buchholz relay works based on two main principles: gas accumulation and oil flow.
Gas Accumulation
When there's a minor fault inside the transformer, like a short - circuit between turns in the windings or a problem with the insulation, it can cause the oil to break down. This breakdown releases gas. The gas is lighter than the oil, so it rises up through the pipe towards the conservator tank. As the gas accumulates in the Buchholz relay, it displaces the oil inside the relay.
The Buchholz relay has a float mechanism. When enough gas has accumulated, the float drops. This drop activates a micro - switch, which sends an alarm signal. This is known as the "gas alarm" function. It's a warning sign that there's something going on inside the transformer, but it might not be a serious enough issue to shut down the transformer immediately.
Oil Flow
In the case of a more severe fault, like a major short - circuit or a ground fault, a large amount of energy is released suddenly. This causes a rapid movement of the oil inside the transformer. The sudden rush of oil creates a high - velocity flow through the pipe connecting the main tank and the conservator.
The Buchholz relay also has a baffle plate or a vane. When the high - velocity oil flow hits this baffle plate, it causes the plate to move. This movement activates another micro - switch, which trips the circuit breaker of the transformer. This is called the "oil flow trip" function. Tripping the circuit breaker cuts off the power supply to the transformer, preventing further damage to the equipment and reducing the risk of a fire or explosion.


Why It's So Important
The Buchholz relay is a vital part of a 35kV oil - immersed transformer. It provides early detection of faults. The gas alarm gives operators a chance to investigate the problem before it gets worse. And the oil flow trip can save the transformer from complete destruction in case of a major fault.
For example, if there's a small insulation breakdown, the gas alarm will go off. The maintenance team can then take a sample of the gas and analyze it to determine the type of fault. They can also check the transformer's condition and make the necessary repairs. On the other hand, if there's a serious short - circuit, the oil flow trip will kick in and protect the transformer from a catastrophic failure.
Our Transformer Offerings and the Buchholz Relay
All our 35kV oil - immersed transformers come equipped with high - quality Buchholz relays. We understand the importance of this protective device in ensuring the reliable operation of the transformers. In addition to our 35kV transformers, we also have the S22 Series - 10kV Energy Efficiency Oil Immersed Transformer, which also benefits from similar protective mechanisms.
Contact Us for Your Transformer Needs
If you're in the market for a 35kV oil - immersed transformer or any other type of transformer, we're here to help. Our team of experts can provide you with all the information you need about our products, including how the Buchholz relay works in our transformers. Whether you have a small - scale project or a large - scale industrial application, we have the right transformer for you.
Don't hesitate to reach out to us for a quote or to discuss your specific requirements. We're committed to providing high - quality transformers and excellent customer service. Let's work together to find the perfect transformer solution for your needs.
References
- Electrical Power Systems by J. R. Lucas
- Transformer Engineering: Design, Technology, and Diagnostics by G. C. Swarmy
